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馅料灌装机 HS-6000-I

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Fill filling machine/馅料灌装机 HS-6000-I

配置( configure):适用于直排供料,变频无极调速,主要用于包子馅辣椒酱、点心馅、月饼馅等(经典)


一、产品概述(Product Overview):

本机是整合了国内外各种型号灌装机的优点,结合我国行业的实际情况,改进创新研制出适合粘稠度较高的馅料装填产品—真空定量灌装机。该机结合我国馅料行业的实际情况,根据食品行业的要求,我们采用了符合国家食品要求的优质304不锈钢材料,采用叶片旋复方式输送馅料,该方式具有低转速、高效率、轮廓曲线特殊的的特点,有效降低了摩擦和冲击,有效控制了使用过程中的热积累,解决了灌装速度和效率匹配问题,降低了馅料压力,最大程度上减少了馅料破坏现象,保证馅料质量,本机可单机工作,也可与热合机、封口机、包装机组合实现自动化生产,是您升级换代的优选设备。(This machine integrates the advantages of various models of filling machine at home and abroad, combined with the actual situation of Chinese industry, improves and innovatively develops suitable filling products with high viscosity- -vacuum quantitative filling machine. This machine combined with the actual situation of the Chinese filling industry, According to the food industry requirements, We use high quality 304 stainless steel materials meeting national food requirements, Transfer the filling by blade rotation, The method has the characteristics of low rotational speed, high efficiency and special profile curve, Effectively reduces friction and impact, Effectively controlled the heat accumulation during use, Solving the filling speed and efficiency matching problems, Reduce the filling pressure,Minimimize filling damage, Ensure the filling quality, The local machine can work alone, Automatic production can also be combined with hot machine, sealing machine and packaging machine, A preferred device for your upgrade.)

六、结构简介:该机由机架、料斗、泵腔、真空装置、搅拌装置、电机减速机及操作控制系统组成(Structure introduction: the machine consists of the rack, hopper, pump chamber, vacuum device, mixer device, motor reducer and operation control system)。

1.关于机架(About the Rack)

机架整体为优质304不锈钢焊接而成。

The overall frame is made of high quality 304 stainless steel welding.

2.关于料斗(About hopper)

料斗铰接在机架的台面上,通过自带的锁紧装置与机架固定在一起。松开锁紧装置,料斗可以绕铰轴翻转,并放置在机架台面上,这时就可以进行灌装机的日常维护。为了确保灌装机工作的连续性,根据用户的使用情况,将料斗容积设计为220升。

The hopper is articulated on the platform of the rack and secured to the rack by its own locking device. Release the locking device, the hopper can be flipped around the hinge shaft and placed on the 

rack platform, when the routine maintenance of the filling machine can be performed. To ensure continuity of the filling machine, the hopper volume is designed at 220 liters according to the user usage.

3.关于泵腔(About the Pump Cavities)

泵腔位于料斗的下面,主要由泵体、转子、叶片、外定子、泵盖等组成,是灌装机的核心,由电机驱动。单机工作时,改变输送速度,可以改变灌装能力,联机工作时,可随时通过调整泵的输送速度来匹配包装机的需要,能够改变产品质量和饱满度。输送泵在长时间使用过程中会出现磨损现象,各零件之间的间隙就会增加,容积效率就会相应降低,为了降低能耗,保证机器的正常运转,请及时更换受损零件。输送泵磨损速度的快慢取决于各用户生产的馅料本身的特性。

The pump chamber is located below the hopper, mainly composed of the pump body, rotor, blade, outer stator, pump cover, etc. It is the core of the filler and driven by the motor. When running the single machine alone, changing the conveying speed and the filling capacity can be changed. When working online, adjust the conveying speed of the pump to match the needs of the packaging machine at any time, which can change the product quality and fullness. If the conveying pump will wear during the long use process, the gap between the parts will increase, and the volume efficiency will be reduced accordingly. In order to reduce the energy consumption and ensure the normal operation of the machine, please replace the damaged parts in time. The fast and slow wear rate of the delivery pump depends on the characteristics of the filling itself produced by each user.

4.关于真空装置(about the vacuum device)

本机选配德国普旭真空泵或国产品牌水循环泵,根据不同工况以及产品状态选择,其主要功能是辅助灌装下料,并能抽去物料表面浅层气泡。

The machine selects German Puxu vacuum pump or domestic brand water circulating pump, selected according to different working conditions 

and product status, its main function is to assist the filling of the material, and can remove the shallow bubbles on the surface of the material.

5.关于搅拌装置(About Mixing Device)

搅拌装置由齿轮转换动力,通过搅拌轴、齿轮轴、搅拌总成、依次传递动力至刮料板,刮料板沿料斗内侧以逆时针方向做周期运动,完成刮料动作,辅助物料顺利进入泵腔。

The mixing device is powered by the gear, passing the mixing shaft, the gear shaft and the mixing assembly to the scraping plate that moves along the inside counterclockwise to complete the scraping material action, and the auxiliary materials can enter the pump chamber smoothly.

6.关于电机减速机(About the motor speed reducer)

生产使用中应注意观察减速机运转是否正常,是否有不正常的噪声,经常清扫油污、覆盖物,以利于散热。润滑油应定期更换,可根据使用情况每12个月或5000工作小时更换一次,长时间停止不用时,需每隔2-3周空载运转一次。

During production and operation, attention should be paid to observe whether the reducer is running normal, whether there is abnormal noise, and often clean the oil pollution and overburden to facilitate heat dissipation. Lube oil shall be replaced regularly and can be replaced every 12 months or 5000 working hours for a long time, running every 2-3 weeks.



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